Thermal Insulation Ensures Safety and Efficiency in the Marine Industry
Passenger ships, cargo vessels and oil tankers require special thermal insulation solutions to ensure safety and efficiency in the demanding environments of the marine industry. Safety regulations are especially strict on passenger ships due to the high number of people on board.
Ship engine surfaces can reach extremely high temperatures, and without proper insulation, a potential fuel leak could lead to serious fire hazards. For this reason, marine industry regulations have become stricter, and some ports will even deny access to ships if their safety solutions do not meet current standards.
– Promeco’s thermal insulation solutions are designed to meet the strictest safety requirements and minimize fire safety risks. This is one of the most important customer requirements we respond to, says Maurice Gawarammana, Technical Manager at Promeco.
Decades of Design Expertise
Promeco’s strong design expertise and long experience make it a trusted partner for delivering thermal insulation solutions in the marine sector. The company has long-term customer relationships with major engine manufacturers and has developed insulation solutions in close cooperation with industry leaders.
– We have extensive expertise in both product design and manufacturability. One key factor is the fastening methods; At high temperatures, all materials expand, and this must be considered to ensure the insulation lasts a long time.
Promeco has developed its own test laboratory, where various insulation solutions are tested at different temperatures. This ensures that the products meet the required standards and perform reliably even in extreme conditions. Customers have provided excellent feedback on the durability and performance of the solutions.
3D Scanning Improves Accuracy and Efficiency
The first step in designing a thermal insulation solution is 3D laser scanning. At this stage, the ship’s engine room is scanned in detail, and the collected data is used to create a 3D model that enables the insulation to be designed with exact dimensions and shapes.
– In the past, design was based on drawings, but over time, ship structures can change, and drawings may no longer be accurate. 3D scanning ensures we get precise measurements and can design insulation directly to the real-world environment
Thermal Insulation Process – From Design to Delivery
The design process takes 3–6 months, depending on the project’s scope. Regular meetings with the customer ensure that all requirements are met. The insulation solution then goes through several phases:
- Manufacturing and Pre-Assembly: Parts are produced and partially assembled at the factory to ensure everything fits perfectly.
- Delivery and Installation: The insulation is shipped to the customer, and Promeco experts carry out on-site installation.
- Thermal Measurement and Validation: System functionality is verified through measurements, and adjustments are made if necessary before final approval.
- Maintenance and Spare Parts Service: To ensure long service life, Promeco also offers maintenance and spare parts services.
Service-Friendly and Durable Materials
Thermal insulation is used in challenging environments and must remain durable over time. Special attention is given to service friendliness, as engines require maintenance, and the insulation may need to be removed and reinstalled.
– Older insulation solutions may lose effectiveness after the first removal. Our solutions are designed to be installed and removed multiple times without compromising quality.
Only marine-approved insulation materials are selected, meeting the standards of the International Maritime Organization (IMO) and other regulatory bodies. Stainless steel is one of the most durable options, offering longer life under demanding conditions.
Quality and Reliability at Every Step
Promeco’s quality systems and traceability are a key part of our operations. Each insulation solution is thoroughly tested and documented before delivery to the customer.
– We have noticed that if the installation of insulation is left to an external party, challenges may arise. When we manage the entire process, from design to installation and measurements, we can ensure that everything runs smoothly.
A comprehensive service also makes things easier for the customer – one supplier is responsible for the entire process, resulting in clearer communication and guaranteed quality from start to finish.
Read more about our protective insulation solutions. If you are looking for a reliable and experienced partner for marine thermal insulation solutions, contact Promeco.